| Double Colour Plastic Injection Moulding |
| This method combines plated and unplated
parts, thus allowing a variety of designs and functions. For
example, with this method, innovations such as translucent parts,
anti-electrostatic treatments, insulation treatments and hinges for
switches have become possible. In particular, a clear and attractive
translucent character display is possible because of a new mould we have
developed (patented in 9 countries).
|
| Silk Screen and Pad Printing |
| This method allows different types of color
ink be used to enhance the cosmetic outlook for the product.
|
| Spray Painting |
| To fulfill our customers' needs for
design-oriented parts and new innovation, we are among the pioneer to
pursue aggressively to equip ourselves with the state-of-the-art
technology. Take for example our sophisticated robotic painting
machine with 5 axis of horizontal articulations and 2 axis of spine-turn
type. The two memory card system enable us to paint one color on
'A' holder and another color on 'B' holder. Coupled with it's
unique spray gun design and air flow system, the paint thickness can be
varied and controlled easily, at the same time maintaining a high degree
of precise paint thickness. This enhances the laser etching's
efficiency and surface finishing.
|
| Laser Etching |
| This method allows fine line, graphic,
symbols etc to be easily inscribe onto painted surface of single-shot or
two-shot molded parts. Conventional methods such as pad printing or
two-color printing cannot accomplish this. As a result of this
innovation, there is potential for creative new designs in such
applications as switch buttons for car audio, car air-conditioners and so
on.
|
| Assembly |
| Our complete in-house plant provides
molding, painting, laser etching and silk printing, together with other
supporting industries, effectively reduce the need for our clients to
co-ordinate with too many suppliers. Our assembly line can be
configured to ensure that the set up can be customized to meet any
specifications of customer's designer products. A self checking
system has been implemented into the assembly line process to ensure zero
defect product.
|
| Quality Assurance |
| At Taiyo, we preach and practice total
quality assurance. Our quality assurance activities span from
precision checking and measuring of parts dimension to its
finishing. We use Topcon equipment to monitor the color and
illumination of laser etched products to make sure they conform strictly
to our customers' requirements. In addition, there is a 100% quality
inspection of all assembled parts prior to packaging and shipment. |
